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Thread tapping units version microtap / megatap / jobtap

to cut and form threads with quality control

From every standard unit there is a workshop unit available which have no interfaces to be integrated in an automation. Additional working possibilities of the standard unit please see on the bottom.

Thread tapping unit for smallest threads M05,-M2

 
  microtap II-G5
jobtap G5
megatap II-G8
jobtap G8
megatap II-G14
jobtap G14
megatap II-G16
jobtap G16
  pdf Download pdf  Download pdf  Download pdf Download
Thread capacity
(Thread cutting,
DIN13 - 1 / 1,2 x D)
M1 - M5
X5CrNi189 / 1.4435
M2,5 – M8
X5CrNi189 / 1.4435
M3,5 – M12
X5CrNi189 / 1.4435
M4 – M14
X5CrNi189 / 1.4435
  M1 - M6
9sMn28 / 1.0715
M2,5 – M10
9sMn28 / 1.0715
M3,5 – M14
9sMn28 / 1.0715
M4 – M18
9sMn28 / 1.0715
  M1 - M6
AlCuMgPb / 3.1645
M2,5 –M12
AlCuMgPb / 3.1645
M3,5 – M16
AlCuMgPb / 3.1645
M4 – M20
AlCuMgPb / 3.1645
Thread depth / stroke max 45 / 65 mm 75 / 85 mm 75 / 85 mm 75 / 85 mm
Insert holder
Quick change system
SWS0 , incl. 5 inserts nach DIN371 M1-M6 / DIN374/376 M3,5-M8 SWS1 (DIN371)
incl. 6 inserts DIN371M2-M10, DIN374/376 M4-M11
SWS2
incl. 7 inserts DIN371M3-M10 / DIN374/376 M4,5- M14)
SWS3
incl. 9 inserts DIN371 M4-M10, DIN374/376 M4,5-20
Insert holder / spindle B10 B12 B12 B12
Tool holder/worktable max. 0 - 280 mm distance 0 - 400 mm distance 0 - 400 mm distance 0 - 400 mm distance
Torque range Mz infinitely variable 5 - 220 Ncm 50 - 700 Ncm
from 470 Ncm max. 2060min-1
120 - 1680Ncm
from 1128 Ncm max. 858 min-1
150 - 2100Ncm
from 1430 Ncm max. 690 min-1
Spindle speed range rpm
infinitely variable
0250 - 2200 min-1 300 - 3000 min-1 125 - 1250  min-1 100 - 1000 min-1
Width / depth / height 510 / 323 / 808 mm 320 / 475 / 1290 mm 320 / 475 / 1290 mm 320 / 475 / 1290 mm
Column with hand crank
adjustable
600 mm 750 mm 750 mm 750 mm
Base plate / 2xT-Nut / PG6 288 x 475 x 50 mm/ M12x14 DIN650/ G1/4 280 x 475 x 50 mm / M12x14 / DIN650 / G1/4 280 x 475 x 50 mm / M12x14 DIN650 / G1/4 280 x 475 x 50 mm / M12x14 DIN650 / G1/4
Mains voltage / power consumption 230 Volt (115 Volt), 50 - 60Hz, 300 Watt 230 Volt, 50 - 60Hz / 2900 Watt 230 Volt, 50 - 60Hz / 2900 Watt 230 Volt, 50 - 60Hz / 2900 Watt

 

Additional details of the machines:

Compliance to safety regulation
  • CE / EMV conform
Finish
  • RAL 6001 emerald green

Operation

  • Menu driven
Error messages
  • Acoustic alarm - display with error message
Software
  • Language selector D/GB/F/NL/B/DK/S/I
  • Metric / Inch selector for depth of cut
  • Metric / Inch selector for tap
  • Ncm Torque control setting, Mz min. – max.
  • Right or lefthand drive
  • Fast and slow reverse speeds
  • Autom. start with position depth control with ZAP
  • Cutting force FZ start sensor, only with ZAP
  • User parameter storage of 40 different parts
  • Variable automatic chip clearance parameter
  • Parts counter for single or total threads
  • Program for lubricant control with pulse and with time flow
  • Program for thread cutting and forming

 

available in the standard version only (not encl. in the workshop version):

Paralell interface
  • I/O parallel / galvanic isolated, SPS-compatible
Serial interface
  • RS232 (V24) 9600 Baud /  galvanic isolated
Further production programs
and aplications
  • Programme für Gewinde-Einsätze & -Buchsen (z.B. Ensat)
  • Program for screw setting
  • Program for motor continous running left/right (p.e. sinking / drilling out)
  • I/O port for automation / instep-stick / cylinder / 24V/DC
  • Software for quality printer QND
WinView
  • PC-display-software of the actual thread cut to analyse tools, lubricants and to find the optimum process parameter (p.e. cut speed)

 

 

 

microtap II-G2 - Thread tapping unit for smallest threads

 

microtap G2 pdf Download Video process example
Size: ~15 MB
Thread capacity M0,5 - M2 X5CrNi189

 

 

(thread cutting
DIN13 - 1 / 1,2 x D)
M0,5 - M2 9sMn28
  M0,5 - M3 AlCuMgPb
Torque range Mz 2 - 65 Ncm
Spindle speed range rpm 150 - 1000 min-1
Thread depth / stroke max 0 -50 / 53 mm
Column with hand crank 600 mm
Base plate / 2xT-nuts PG6 288 x 475 x 50 mm/ M12x14 DIN650/ G1/4
Distance Spindle/worktable max. 0 - 290 mm
Insert holder / spindle B6
Width / depth / height 300 / 380 / 750 mm
Mains voltage / power consumption 230 Volt (115 Volt), 50 - 60Hz, 200 Watt
Tap-adapter / SPAB6 Tap adapter chuck holder system SZS B6 / ER8 complete with 9 adapters in wooden box 0,5 –5,0 mm
Compliance to safety regulation CE / EMV conform
Parallel interface RS232 (V24) 9600 Baud /  galvanic isolated
Serial interface I/O parallel / galvanic isolated SPS-compatible
Finish RAL 7001 silver grey, / 3003 rubin red
Operation Menu driven / Host / optional PC with WinPCA-software
Error messages Acoustic alarm / I/O / RS232 / display with error message
Software Language selector D/GB/F/NL/B/DK/S/I
mm/Inch and metric/UNF-UNC selectable
Ncm Torque control setting, Mz min. – max.
Right or lefthand drive
Fast and slow reverse speeds
Automatic Start / QS and SZ - control
User parameter storage of 40 different parts
Lubricant pulse control
Variable automatic chip clearance parameter
 

 

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Copyright © 2011 microtap GmbH, designed by Rosemarie Golly, AGB's, Impressum
Stand: 09.01.12